Cooling Systems
Products
84
Mould temperature-control systems, heat-insulation plates and temperature-control connections for a stable mould temperature and reproducible part quality. Faster warm-up, lower heat losses at the machine platen — and measurably less energy consumption per cycle.
S3102 Sealing plug (patented)
€2.32*
S3102_A:
10
|
S3102_L:
12,5
|
S3102_T:
1
|
S3102_Type:
Made of stainless steel with O-ring HO suitable for tempering oil up to 220°C
External plugs are based on the "rapid plug and unplug technology" that simplifies and speeds up the machining of the seats such as with regard to assembly and disassembly procedures of mold cooling components. Safety against pressure is guaranteed up to 100 bar, sealing is performed with a FKM O-ring. Special compounds are available for applications where standard FKMs haves limited performance. We advise to use "set F" plugs whenever the required tolerance (0/+0,1 mm) of the cooling channel is met and the surface quality is good sufficient enough to guarantee the sealing of the O-ring sealing.
Variants from €2.00*
S3105 Diverting plug (patented)
€3.84*
S3105_A:
10
|
S3105_L:
17,5
|
S3105_Type:
Made of stainless steel with O-ring ST suitable for steam and pressurised water up to 200°C
Diverting plugs can easily be fixed inside cooling channels by use of the proper tool. The rapid fitting technology guarantees mechanical and hydraulic sealing with oversized holes of up to +0,4 mm. Unscrewing and extraction procedures are also very easy to perform. Maximum working pressure changes according to the diameter of the plug, we advise applying the proper torque forces specified in the technical specifications. In order to increase the maximum working pressure with a plug diameter over 16 mm it is necessary to machine a groove inside the channel where the elastic metal ring of the plug fits. A special tool able to perform such machining is available.
Variants from €2.58*
S3111 Core cooling element with integrated safety plug for series arrangement
€11.44*
S3111_A:
10
|
S3111_B:
3
|
S3111_C:
5
|
S3111_L:
300
|
S3111_L1:
16
|
S3111_L2:
22,5
|
S3111_S:
0,25
|
S3111_T:
1
|
S3111_Type:
Made from stainless steel
In-series bubbles are based on rapid plug and unplug technology that simplifies and speeds up the machining of seats with regard to assembly and disassembly procedures of mold cooling components. The design of the bubble allows there to be only one hole both for inlet and outlet of the heat transfer medium. Thanks to the broad dimensional range you will find the standard solution that fits your application. We advise using "set F" bubbles whenever the required tolerance (0/+0,1 mm) of the cooling channel is met and the surface quality is sufficient to guarantee the O-ring sealing.
Variants from €9.40*
S3113 Core cooling element with integrated safety plug for parallel arrangement
€10.68*
S3113_A:
14
|
S3113_B:
7
|
S3113_C:
10
|
S3113_L:
300
|
S3113_L1:
17,5
|
S3113_L2:
24,5
|
S3113_S:
0,5
|
S3113_T:
1
Parallel bubbles are based on rapid plug and unplug technology that simplifies and speeds up the machining of seats with regard to assembly and disassembly procedures of mold cooling components. The design of the bubble allows in-parallel feeding of several cooling pipes, which keeps the temperature of the heat transfer medium stable. Thanks to the broad dimensional range you will find the standard solution that fits your application. We advise using "set F" bubbles whenever the required tolerance (0/+0,1 mm) of the cooling channel is met and the surface quality is sufficient to guarantee the O-ring sealing.
Variants from €9.40*
S3114 Internal baffle cooling element with integrated safety plug
€13.48*
S3114_A:
18
|
S3114_B:
18
|
S3114_L:
150
|
S3114_L1:
22
|
S3114_S:
1
|
S3114_Type:
Made from stainless steel
Internal baffles can be easily fixed inside the cooling channel by use of the proper tool. The rapid fitting technology allows ease of extraction, mechanical fixing and hydraulic sealing in oversized holes of up to 0,4 mm. Internal baffles were designed for large molds to reduce the baffle length and to optimize the thermal conditioning. Maximum working pressure changes according to the diameter of the baffle, we advise applying the proper torque forces specified in the technical specifications. In order to increase the maximum working pressure with baffles diameters of over 16 mm it is necessary to machine a groove inside the channel where the elastic metal ring of the baffle will fit. A special tool able to perform such machining is available.
Variants from €9.32*
S3115 Baffle cooling element with integrated safety plug for series arrangement
€10.46*
S3115_A:
18
|
S3115_B:
18
|
S3115_L:
150
|
S3115_L1:
14
|
S3115_S:
1
|
S3115_T:
1,2
|
S3115_Type:
Made from stainless steel
Straight baffles are based on rapid plug and unplug technology that simplifies and speeds up the machining of seats with regard to assembly and disassembly procedures of mould cooling components.
Thanks to the broad dimensional range you will find the standard solution that fits your application. We advise using "set F" baffles whenever the required tolerance (0/+0,1 mm) of the cooling channel is met and the surface quality is sufficient to guarantee the O-ring sealing.
Variants from €6.28*
S3117 Spiral cooling element with integrated safety plug for series arrangement
€8.88*
S3117_A:
12,5
|
S3117_B:
12
|
S3117_L:
100
|
S3117_L1:
12,5
|
S3117_L2:
25
|
S3117_S:
1
|
S3117_T:
1
Spiral baffles are based on rapid plug and unplug technology that simplifies and speeds up the machining of seats with regard to assembly and disassembly procedures of mould cooling components. The spiral pattern ensures a uniform temperature throughout the entire surface and it also fosters a turbulent flow that allows for greater heat release. Thanks to the broad dimensional range you will find the standard solution that fits your application. We advise using the +0,5 mm units, whenever the required tolerance (0/+0,1 mm) of the cooling channel is not met and the surface quality is sufficient to guarantee the O-ring sealing.
Variants from €8.48*
S3118 Auto-locking cooling element, flat
€5.60*
S3118_A:
20
|
S3118_L:
400
|
S3118_S:
1
The self-locking baffles with spring allow to easily and effectively place a partition blade in a cooling channel. Locking the blade properly against rotation and along the axis of the hole is allowed by the spring pressure exerted against the surface of the hole. Thanks to the broad dimensional range you will find the standard solution that fits your application.
Variants from €3.10*
S3119 Auto-locking cooling element, flat
€2.28*
S3119_A:
12
|
S3119_L:
20
|
S3119_S:
1
Self-locking baffles without spring allow for easy and effective placement of a partition blade in a cooling channel. A special broaching tool (S3125) smoothes the way for the creation of a seat into which the blade can be placed safely against rotation and along the axis of the hole. Thanks to the broad dimensional range you will find the standard solution that fits your application.
Variants from €1.14*
S3120 Auto-locking cooling element with spiral
€7.64*
S3120_A:
25
|
S3120_L:
300
|
S3120_S:
1,5
Self-locking baffles with spiral allow for easy and effective placement of a partition blade in a cooling channel. Locking the blade properly against rotation and along the axis of the hole is allowed by the spring pressure exerted against the surface of the hole surface. The spiral pattern ensures a uniform temperature throughout the entire surface and it also fosters a turbulent flow that allows for greater heat release.
Thanks to the broad dimensional range you will find the standard solution that fits your application.
Variants from €5.76*
S3121 Auto-locking cooling element with spiral
€4.78*
S3121_A:
6
|
S3121_L:
200
|
S3121_S:
1
Spiral self-locking baffles without spring allow for easy and effective placement of a partition blade in a cooling channel. A special broaching tool smoothes the way for the creation of a seat into which the blade can be placed safely against rotation and along the axis of the hole. The spiral pattern ensures a uniform temperature throughout the entire surface and it also fosters a turbulent flow that allows for greater heat release. Thanks to the broad dimensional range you will find the standard solution that fits your application.
Variants from €3.94*
S3130 Quick-release coupling for threadless mounting, straight, with hose fitting, without nipple
€8.76*
S3130_A:
12
|
S3130_B:
6
|
S3130_C:
16
|
S3130_D:
10
|
S3130_E:
18
|
S3130_L:
57
|
S3130_L1:
12
|
S3130_L2:
14
|
S3130_Markierung:
Rot
|
S3130_T:
1
The rapid connector of the company Ermanno Balzi is based on rapid plug and unplug technology that allows to fit directly into the cooling channel without requiring a socket inside the mold. The main benefits of the technology are the considerable simplification of the machining and the cost savings thanks to the socket elimination.
S3131 Quick-release Coupling for threadless mounting, straight, with connecting thread, without nipple
€8.66*
S3131_A:
12
|
S3131_B:
G1/8
|
S3131_C:
16
|
S3131_L:
37
|
S3131_L1:
12
|
S3131_L2:
14
|
S3131_Markierung:
Rot
|
S3131_T:
1
The rapid connector of the company Ermanno Balzi is based on rapid plug and unplug technology that allows to fit directly into the cooling channel without requiring a socket inside the mold. The main benefits of the technology are the considerable simplification of the machining and the cost savings thanks to the socket elimination.
S3132 Quick-release coupling for threadless mounting, 90°, with hose fitting, without nipple
€12.38*
S3132_A:
12
|
S3132_L:
47
|
S3132_L3:
30
|
S3132_Markierung:
Rot
The rapid connector of the company Ermanno Balzi is based on rapid plug and unplug technology that allows to fit directly into the cooling channel without requiring a socket inside the mold. The main benefits of the technology are the considerable simplification of the machining and the cost savings thanks to the socket elimination.
S3133 Quick-release coupling for threadless mounting, 45°, with hose fitting, without nipple
€9.84*
S3133_A:
12
|
S3133_L:
40
|
S3133_Markierung:
Rot
The rapid connector of the company Ermanno Balzi is based on rapid plug and unplug technology that allows to fit directly into the cooling channel without requiring a socket inside the mold. The main benefits of the technology are the considerable simplification of the machining and the cost savings thanks to the socket elimination.
S3143 O-ring, viton
€0.20*
S3143_d1:
6,75
|
S3143_d2:
1,78
|
S3143_fuerWEMA-Temperiersystem:
S3102/10,5, S3102/11, S3105/11
For cooling elements
Temperature: max. 150 °C
S3151 Connector, 90°, for threadless mounting
€12.72*
S3151_A:
20
|
S3151_B:
11
|
S3151_C:
G3/8
|
S3151_L:
30
|
S3151_L1:
12
|
S3151_L2:
31
|
S3151_SW:
21
|
S3151_T:
1,2
The connector bridge is based on rapid plug and unplug technology that allows to fit directly into the cooling channel without requiring a socket inside the mold. The main benefits of the technology are the considerable simplification of the machining, application and disassembly for maintenance.
Variants from €10.60*
S3173 Tool set, complete
€346.50*
S3173_A:
8,5
For mounting of cooling elements.
Standard tool set consists of:
Tool holder for groove milling cutter (suitable for NC/CNC machines) (S3178)
Locating bush (S3180)
Recess tool (S3182)
Hexagon key with T-handle (S3183)
Hexagon insertion tool (S3184)
All parts are also available separately as spare parts.
Variants from €286.72*
S3178 Tool holder for groove milling cutter
€183.96*
S3178_Bore-Ø [A]:
5
Suitable for NC/CNC machines
S3182 Recess tool
€63.14*
S3182_Bohrungs-Ø [A]:
30
|
S3182_Typ:
Standard
Standard = HSS with TiCN coating for hardness up to 40-42 HRCH-Variant = Carbide for hardness up to 50-52 HRC.The standard recess tool are made of HSS and coated with titanium carbonitride.These recess tools can machine steel with a maximum hardness of 40-42 HRC.It should be noted that as the hardness of the steel increases, the service life of the recess tool is considerably reduced.The H-Variant are made of carbide and suitable for hardened steels up to a hardness of 50-52 HRC.
Variants from €55.16*
S3183 Hexagon key with T-handle
€10.60*
S3183_Bohrungs-A:
5
|
S3183_Bohrungs-Ø [A]:
5
For disassembly and assembly of S3102 / S3111 / S3113 / S3115 / S3117The S3183/1,5 variant does not have a T-handle and is supplied as a standard hexagon spanner.
S3184 Hexagon insertion tool
€16.94*
S3184_Bohrungs-Ø [A]:
6 / 6,5
For disassembly and assembly of S3102 / S3111 / S3113 / S3115 / S3117